We recommend DC01 hot-dip galvanized pipe for applications that require good formability, steady mechanical performance, and cost-effective corrosion protection. In 2025 the market shows tight but regionally varied pricing: typical hot-dipped galvanized (HDG) coil or tube-feed steel traded in the $980–$1,130 per metric ton band in many export markets, while China export offers from mills and trading houses often sit lower on lists and are quoted by negotiation. Choose zinc coatings (g/m²) and processing (welding, spangle, oiling) to match life-cycle and coating durability needs; factor freight, minimum order, and customs duties into landed cost.
What “DC01” means and practical implications
“DC01” is the European cold-rolled low-carbon steel grade used for simple forming operations. The grade is optimized for bending, light drawing and profile work; it is not intended for structural sections where higher yield strength is required. DC01 is usually supplied as cold-rolled coil and can be hot-dip or electro-galvanized to create GI pipe. The low carbon content and controlled chemistry make the steel predictable during bending, welding and spot-forming.
Why that matters for pipe production: DC01’s consistent surface and formability reduces edge cracking during slitting and eases high-frequency welding; for visible architectural tubing, DC01 gives a smooth surface that accepts coatings and decorative finishes well.
Standards and designations you will see on datasheets
Typical references:
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EN 10130 — cold-rolled low carbon steels for cold forming (DC grades). DC01 is listed here.
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EN 10152 / EN 10139 — where electro-galvanized variants and surface treatments are covered (DC01+ZE).
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National equivalents — former designations like St12 or FeP01 appear on older certs; manufacturers sometimes list both.
When ordering, request: grade (DC01 / 1.0330), surface class (A or B), coating type (HDG or EG), zinc mass (g/m²), spangle, and end-finish. That reduces ambiguity during inspection.
Chemical composition and mechanical properties
Typical maximum chemical limits for DC01 (ladle analysis style):
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C (Carbon): ≤ 0.12%
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Mn (Manganese): ≤ 0.60%
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P (Phosphorus): ≤ 0.045%
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S (Sulfur): ≤ 0.045%
(These reflect the EN 10130 family general figures; suppliers will publish exact test certificates per coil.)
Representative mechanical range for cold-rolled DC01 product used in pipe forming:
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Tensile strength: ~270–410 MPa (depends on processing).
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Yield strength: ~140–280 MPa.
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Elongation: ≥ 20–28% (grade and surface class dependent).
Practical note: galvanizing and forming reduce apparent elongation; if deep drawing or heavy profiling is required, consider DC03/DC04 grades (better drawability).
Galvanizing choices and zinc coating levels
There are two commercial methods you will see:
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Hot-dip galvanizing (HDG) — coil or finished pipe dipped in molten zinc. HDG gives a metallurgic zinc-iron alloy layer plus an outer zinc layer; it tends to be thicker and more robust for outdoor exposure. Typical zinc masses for pipe: 60 g/m² (G60), 90 g/m² (G90), or higher for aggressive environments.
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Electro-galvanizing (EG or Zn) — electrodeposition of zinc for smoother, thinner coatings (common when surface appearance is critical). Denoted on some EN standards as DC01+ZE or similar.
Common supplier options you will see on an export offer:
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Zinc coating choices (g/m²): Z30 / Z60 / Z90 / Z180 (notation varies; confirm whether value is per side or total mass).
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Spangle options: zero spangle (minimized), mini, regular.
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Surface finish: oiled, dry, chromated, anti-fingerprint.
Decide coating mass from expected service life: higher zinc mass increases corrosion allowance and lifetime. For indoor tubular fixtures G30–G60 may suffice; external structural or marine exposures demand G90 or higher.
Manufacturing flow: coil → slit → form → weld → galvanize
There are two mainstream process routes used by pipe suppliers:
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Form then galvanize (pipe made from cold-rolled coil → welded pipe → hot-dip galvanized) — this gives a full coating over the seam and is common for construction pipe. Weld cleaning and proper fluxing are crucial for uniform coating.
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Galvanized coil → slit → form → weld — here the coil is galvanized first then slit and processed into welded pipe; this route is used where surface finish demands pre-galvanized smoothness (electrogalvanized coil).
Key process controls we apply:
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Edge quality during slitting (prevents seam defects).
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High-frequency welding parameters to ensure weld penetration and minimal oxidation.
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Post-weld coating repair (if necessary) and passivation or oiling.
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Thickness control: wall tolerance ±0.1–0.3 mm depending on spec.
Quality control, inspection and certificates
Essential QC items to require:
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Mill Test Certificate (MTC/EN 10204 3.1 or 2.2) — material grade, chemical and mechanical test results.
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Zinc mass test report (g/m²) — often by gravimetric or XRF measurement.
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Coating adhesion test and salt spray test (if specified).
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Dimensional inspection: OD, wall thickness, length tolerance, weld seam check.
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Surface quality report: spangle, scratches, oiling.
For export shipments we typically insist on third-party inspection (SGS, BV) for first orders, and then move to supplier–buyer audits for repeat business. Certificates of conformity (ISO 9001) and, when required, local standards (ASTM, JIS) are requested from mills.
Global pricing snapshot (2025)
Below is a concise table that reflects typical market indications in 2025. Prices are approximate and intended for budgeting only; final quotes depend on order size, coating, and delivery terms.
Region / Market | Representative product | Price (USD / metric ton) — typical range (2025) | Notes & sources |
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Global index (HDG coil) | Hot-dipped galvanized coil (benchmark) | $980 – $1,130 / t | Market index surveys mid-2025. |
USA | CRC / HDG coil for pipe mills | $900 – $1,100 / t | Domestic tube mills report movement in this band; supplier postings and market intel. |
Europe | Cold-rolled + HDG coil | $1,000 – $1,130 / t | European and export tenders reflect similar index; EN grade supply from EU mills. |
China (export offers) | DC01 galvanized pipe / GI pipe (factory price, negotiable) | $750 – $980 / t (FOB/EXW ranges listed) | Export supplier listings and trading platform offers show negotiable pricing; commercial quotes vary by mill and lot size. |
India (domestic GI pipe) | GI pipe (local mills) | ~$850 – $1,000 / t (local rupee equivalents) | Local city price indices and supplier price tables in early 2025 show GI pipe listed in rupee ranges; import flows and duties cause variance. |
Latin America (CFR import indicators) | Imported HRC/HDG (CFR) | $525 – $550 / t (import assessment sample) | Fastmarkets reported South American CFR import HRC at low mid-year levels; local duties and freight shift landed cost. |
Important notes about the table:
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Market indices refer to coil base products used to make galvanized pipe. For finished, threaded, or cut-to-length pipes add processing, checks, and packaging.
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Chinese factory offers are frequently negotiable and depend on lot size; Alibaba/made-in-China listings show “price negotiable” common in export listings.
How to specify DC01 galvanized pipe
When you issue your RFQ, include:
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Material grade: DC01 (EN 10130 / 1.0330). Specify surface class A or B if required.
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Coating: HDG or EG; list zinc mass in g/m² (for example Z60 total).
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Dimensions: OD tolerance, wall thickness tolerance, length tolerance.
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Welding type: HFW / ERW / SSAW (specify).
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Surface finish: spangle, oiling, chromate, anti-finger print.
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Certificates: EN 10204 MTC type required, salt spray test level (if needed).
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Packing & labeling: coils wrapped, wooden crates for pipes, palletization, export marks.
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Delivery terms: EXW / FOB / CIF and destination port.
We recommend adding an acceptance sample clause and third-party inspection for first shipments.
Logistics, lead time and packaging realities
Typical lead times:
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Standard inventory orders: 2–4 weeks if the supplier has coil stock or pipe ready.
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New production runs: 4–8 weeks depending on mill schedule, coating line availability and size.
Packaging commonly used for export:
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Coils: plastic film + kraft paper + steel straps + wooden pallet.
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Pipes: bundled with steel strapping, anti-corrosion paper between layers, packed in wooden crates for small orders.
Freight and duties: calculate CIF landed cost carefully — zinc price movements and ocean freight swings explain large landed cost variations in 2025.
Environmental, corrosion and regulatory considerations
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Coating choice impacts recyclability — both HDG and EG are recyclable, but HDG produces different slag streams at galvanizing shops; mills must control effluent and Zn emissions.
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Local code compliance — for potable water or gas line use different approvals and linings are required; DC01 GI pipe is rarely used for potable pressurized mains without additional lining. Check local regulations.
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Life-cycle tradeoffs — higher zinc mass extends service life, which often reduces total lifecycle cost despite higher initial price.
Regulatory compliance is increasingly important in 2025: request environmental compliance statements and SOC (source of chemical inputs) if project requires green procurement reporting.
FAQs
Q1: Is DC01 suitable for structural load-bearing pipe?
A1: Not usually. DC01 is a low-carbon cold-rolled grade optimized for forming and appearance. If your design requires higher yield or structural performance, select structural grades (for example S235 or equivalent) designed for higher yield strength. DC01 remains excellent for light structural, conduit and architectural tubing.
Q2: Which zinc coating specification should I choose for outdoor fencing and light poles?
A2: For fencing in mild environments, 60 g/m² (G60) often suffices. For light poles or coastal exposure choose 90 g/m² (G90) or higher and consider supplementary painting. Always correlate zinc mass to expected corrosion rates in the target environment.
Q3: How variable are Chinese factory prices in 2025?
A3: Very. China export listings commonly show “price negotiable.” Actual FOB/EXW depends on mill capacity, zinc cost, order quantity, and current domestic demand. For budgeting, use the ranges in our table and obtain at least three competing quotes.
Q4: Does galvanizing impair weld quality on ERW pipes?
A4: If the weld is applied after galvanizing, the coating can interfere; that is why manufacturers typically weld first then galvanize, or use electrogalvanized coil before forming if a smooth pre-coated surface is required. Post-weld coating repair procedures and passivation restore corrosion protection.
Q5: What inspection documents should I refuse to ship without?
A5: No shipment should leave without a proper Mill Test Certificate (EN 10204 Type 3.1 where buyer requests), a zinc mass verification, and dimensional inspection report. For large or critical projects add a salt spray test report and third-party inspection certificate.