JIS G3101 SS400/SS490/SS540 Carbon Steel Plate: Industrial Applications & Mechanical Properties
Material Overview & Key Advantages
JIS G3101 SS400/SS490/SS540 represents Japanese-standard carbon steel plates for general construction, machinery, and automotive frameworks. With yield strengths ranging from 245 MPa (SS400) to 400 MPa (SS540), these grades prioritize cost efficiency and ease of fabrication while meeting JIS G3101 compliance.
Core Benefits:
- Weldability: Low CEV* (≤0.35 for SS400) reduces preheat requirements.
- Global Equivalents: ASTM A36 (SS400), EN 10025-2 S275JR (SS490), GB/T 700 Q345B (SS540).
- Surface Versatility: Compatible with galvanizing, painting, and powder coating.
Technical Specifications
1. Chemical Composition (JIS G3101 Standard)
Grade | C ≤ | Mn ≤ | P ≤ | S ≤ | CEV* |
---|---|---|---|---|---|
SS400 | 0.15 | 0.60 | 0.050 | 0.050 | 0.29 |
SS490 | 0.18 | 0.90 | 0.040 | 0.040 | 0.34 |
SS540 | 0.30 | 1.60 | 0.040 | 0.040 | 0.45 |
*CEV = C + Mn/6 + (Cr+Mo+V)/5 |
2. Mechanical Properties
Grade | Thickness (mm) | Yield (MPa) | Tensile (MPa) | Elongation (%) |
---|---|---|---|---|
SS400 | ≤16 | 245 | 400–510 | 21 |
SS490 | ≤40 | 275 | 490–610 | 19 |
SS540 | ≤63 | 400 | 540–670 | 17 |
Physical Properties:
- Density: 7.85 g/cm³ (0.284 lb/in³)
- Thermal Conductivity: 49 W/m·K (20°C)
Production & Fabrication
1. Manufacturing Methods
- Hot Rolling: Thickness tolerance ±1.2% (JIS G3192).
- Cold Bending: Min bend radius = 2× thickness (SS400/SS490).
2. Surface Treatments
Process | Technical Parameters | Industry Use Case |
---|---|---|
Electro-Galvanizing | 10–20µm Zn coating (JIS H8641) | Electrical cabinets |
Phosphating | 2–5µm crystalline layer (ISO 9717) | Automotive chassis |
Industrial Applications
1. Construction & Architecture
- Warehouse Frames: SS400 beams (thickness 6–30mm, yield ≥235 MPa).
- Stair Handrails: SS490 laser-cut profiles (Ra ≤3.2µm surface).
2. Automotive Manufacturing
Component | Material Grade | Key Performance |
---|---|---|
Truck Axles | SS540 | Fatigue strength >300 MPa |
Engine Brackets | SS490 | Vibration damping ≤0.5mm |
3. Machinery Components
- Conveyor Rollers: SS400 seamless tubes (HB 130–170 hardness).
- Hydraulic Presses: SS540 forged plates (thickness 50–150mm).
Quality Assurance
- Testing Protocols:
- Tensile tests at 0.2% offset (JIS Z2241).
- Eddy current testing for surface defects (JIS G0582).
- Certifications:
- JIS Mark (Japan Industrial Standards).
- ISO 9001:2015 quality management.
Delivery & Storage
- Dimensions:
- Width: 1,000–3,000mm (max length: 12m).
- Thickness tolerance: ±0.2mm (cold-rolled), ±1.0% (hot-rolled).
- Packaging: VCI paper + wooden pallets (12-month rust warranty).
Welding Advisory: Use JIS Z3211 D4313 electrodes with 50–80°C preheat for SS540*
Scope of Application
JIS G3101 scope of application: JIS G3101 steel plate and other steel grade products are suitable for general structural buildings, such as bridges and ships.
China | USA | Germany | Japan | France | U.K. | internationality |
GB3077 |
AlSI |
DIN |
JIS |
NE |
BS |
ISO |
20Mn2 |
1320 1221 |
20Mn5 |
SMn21 |
20M5 |
150M19 |
– |
30Mn2 |
1330 |
30Mn5 |
SMn24 |
32M5 |
150M28 |
– |
35Mn2 |
1335 |
36Mn5 |
SMnl |
35M5 |
150M36 |
– |
40Mn2 |
1340 1341 |
– |
SMn2 |
40M5 |
– | – |
45Mn2 |
1345 |
46Mn7 |
SMn3 |
45M5 |
– | – |
50Mn2 |
1052 |
50Mn7 |
– |
55M5 |
– | – |
20MnV |
– |
20MnV6 |
– | – | – | |
30Mn2MoW |
– | — | – | – | – | |
27SiMn |
– |
27MnSi5 |
– | – | – | |
35SiMn |
– |
37MnSi5 |
– |
38MS5 |
– | – |
42SiMn |
– |
38MnSi4 46MnSi4 |
– |
38MS5 |
– | – |
20SiMn2MoV |
– | – | – | – | – | – |
25SiMn2MoV |
– | – | – | – | – | – |
37SiMn2MoV |
– | – | – | – | – | – |
40B |
14B35 |
35B2 |
– | – | – | – |
45B |
50B46H |
45B2 |
– | – | – | – |
50B |
14B50 |
– | – | – | – | – |
4OM∏B |
15B41 |
– | – | – | – | – |
45MnB |
15B48 50B44 |
– | – | – | – | – |
20Mn2B |
– | – | – | – | – | – |
20MnMoB |
80B20 |
– | – | – | – | – |
15MnVB |
– | – | – | – | – | – |
– |
– | – | – | – | – | – |
– |
– | – | – | – | – | – |
20MnVB |
– | – | – | – | – | – |
40MnVB |
– | – | – | – | – | – |
20MnTiB |
– | – | – | – | – | – |
25MnTiBRE |
– | – | – | – | – | – |
2OSiMnVB |
– | – | – | – | – | – |
15Cr |
5015 5115 |
15Cr3 |
SCr21 |
12C3 |
523A14 523M15 |
– |
15CrA |
– | – | – | – | – | – |
20Cr |
5120 |
20Cr4 |
SCr22 |
18C3 18C4 |
527A19 527M20 |
683/11 20Cr4 20CrS4 |
30Cr |
5130 |
28Cr4 |
SCr2 |
28C4 32C4 |
530A30 530A32 |
– |
35Cr |
5135 |
34Cr4 37Cr4 |
SCr3 |
38C4 |
530A36 |
683/8 3、 3a、 3b |
40Cr |
5140 |
38Cr4 41Cr4 |
SCr4 |
42C4 |
530A40 530M40 |
683/1 4、 4a^ 4b |
45Cr |
5145 |
42Cr4 |
SCR5 |
45C4 |
– | – |
50Cr |
5150 5152 |
– | – |
50C4 |
En48 |
– |
38CrSi |
– | – | – | – | – | – |
12CrMo |
4119 |
13CrMo44 |
– |
12CD4 15CD2 |
– | – |
15CrMo |
ASTM A-387Gr. B |
15CrMo5 16CrMo44 |
SCM21 |
15CD4. 05 |
BS1653 |
– |
20CrMo |
4118 |
20CrMo5 22CrMo4 |
SCM22 |
18CD4 20CD4 |
CDS 12 CDSllO |
– |
30CrMo |
4130 |
25CrMo4 |
SCM2 |
30CD4 |
CDS 13 |
– |
30CrMoA |
– |
32CrMol2 3ICRMo12 |
– | – | – | – |
35CrMo |
4135 4137 |
34CrMo4 35CrMo4 |
SCM3 |
35CD4 |
78A37 |
683/1 C35ea C35eb |
42CrMo |
4140 4142 |
41CrMo4 42CrMo4 |
SCM4 |
40CD4 42CD4 |
708M40 708A42 709M40 |
683/1 3 |
12CrMoV |
– | – | – | – | – | – |
35CrMoV |
– |
35CrMoV5 |
– | – | – | – |
12CrlMoV |
– |
13CrMoV4.2 |
– | – | – | – |
25Cr2MoVA |
– |
24CrMoV5.5 |
– | – | – | – |
25Cr2MolVA |
– | – | – | – | – | – |
20CR3MoWVA |
– |
21CrVMoW12 |
– | – | – | – |
38CrMoΛl |
6370 (ΛMS) |
34CrAlMo5 41CrAlMo7 |
SACM645 |
40CAD6.12 |
905M39 |
683/10 41CrAlMo74 |
20CrV |
6120 |
22CrV4 |
– |
22CrV4 |
– | – |
40CrV |
6140 |
42CrV |
– |
42CrV4 |
– | – |
50CrVA |
6150 |
50CrV4 |
SUPlO |
50CV4 |
735A50 |
– |
15CrMn |
– |
16MnCr5 |
– |
16MC5 |
– | – |
20CrMn |
5120 |
20MnCr5 |
SMC21 |
20MC5 |
– | – |
40CrMn |
5140 |
– |
SMC3 |
– | – | – |
20CrMnSi |
– | – | – | – | – | |
25CrMnSi |
– | – |
SMKl |
– | – | – |
30CrMnSi |
– | – | – | – | – | – |
30CrMnSiA |
– | – | – | – | – | – |
35CrMnSiA |
– | – |
SMK2 |
– | – | – |
20CrMnMo |
4119 |
20CrMo5 |
SCM23 |
– | – | – |
40CrMnMo |
4140 |
– | – | – | – | – |
20CrMnTi |
– | – |
SMK22 |
– | – | – |
30CrMnTi |
– |
30MnCrTi4 |
– | – | – | – |
20CrNi |
3120 |
20NiCr6 |
– |
20NC6 |
637A16 637M17 |
– |
40CrNi |
3140 |
46NiCr6 |
SNCl |
35NC6 |
640A35 640M40 |
– |
45CrNi |
3145 |
45NiCr6 |
– | – | – | – |
50CrNi |
3150 |
– | – | – | – | – |
12CrNi2 |
3115 |
14NiCrlO |
SNC21 |
IONCll 14NC11 |
– | – |
12CrNi3 |
3310 |
13NiCrl2 |
SNC22 |
10NC12 14NC12 |
655A12 655M13 |
– |
20CrNi3 |
– |
22NiCrl4 |
– |
20NC11 |
– | – |
30CrNi3 |
– |
28NiCrlO 31NiCrl4 |
SNC2 |
30NC11 30NC12 |
– | – |
37CrNi3 |
– |
35NiCrl8 |
SNC3 |
35NC15 |
– | – |
12Cr2Ni4 |
E3310 |
14NiCrl8 |
– |
12NC15 |
– | – |
20Cr2Ni4 |
E3316 |
22NiCrl4 |
– |
20NC14 |
659A15 659M15 |
– |
20CrNiMo |
8620 8720 |
20NiCrMo2 21NiCrMo2 |
– |
20NCD2 |
805A20 805M20 |
– |
40CrNiMoA |
4340 9840 |
36NiCrMo4 40NiCrMo6 |
SNCM8 |
35NCD5 40NCD3 |
817M40 816M40 |
– |
45CrNiMoVA |
4437 |
– |
SNCM9 |
– | – | – |
18Cr2Ni4WA |
||||||
25Cr2Ni4WA |
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