DX51D / SGCC Galvanized Sheet Product Overview‌
DX51D/SGCC galvanized steel sheets are cold-rolled carbon steel substrates coated with zinc through continuous hot-dip galvanizing (HDG) or electrogalvanizing processes. Compliant with EN 10346 (DX51D) and JIS G3302 (SGCC) standards, these sheets deliver exceptional formability and corrosion protection for automotive panels, roofing systems, and appliance manufacturing. With zinc coatings ranging 60-275g/m², they outperform standard steel by 8x in salt spray resistance (ISO 9227) while maintaining cost-efficiency.
‌Key Technical Specifications‌
‌1. Dimensional Parameters‌
Parameter | Range | Tolerance |
---|---|---|
Thickness | 0.12mm – 6.00mm | ±0.02mm |
Width | 600mm – 1,500mm | ±1mm |
Length | 1m – 12m | ±5mm |
Zinc Coating | Z60-Z275 (HDG) | ±10g/m² |
Note: Z275 coating (275g/m²) equals 385μm zinc thickness
‌2. Mechanical Properties (EN 10346)‌
Grade | Yield Strength (MPa) | Tensile Strength (MPa) | Elongation (%) |
---|---|---|---|
DX51D | 140-260 | 270-500 | ≥22 |
DX53D | 140-260 | 270-380 | ≥30 |
S350GD | 350 | 420 | ≥16 |
‌Advanced Surface Treatments‌
To enhance performance, DX51D/SGCC sheets undergo specialized post-galvanizing processes:
- ‌Chromate Passivation (Code C)‌
- Salt spray resistance: 72-240hrs (extends bare metal protection)
- Hexavalent chromium-free formula (REACH compliant)
- ‌Phosphating + Oiling (Code Q)‌
- Paint adhesion: Class 1 (ISO 2409 cross-cut test)
- Anti-fingerprint oil film: 1.5-3.0g/m²
- ‌Zero Spangle Finish‌
- Surface roughness: Ra 0.8-1.2μm (ideal for high-gloss painting)
‌Material Comparison Chart‌
Standard | Equivalent Grades | Key Distinction |
---|---|---|
EN 10346 | DX51D, DX53D, S350GD+Z | Strict ductility requirements |
JIS G3302 | SGCC, SGC340, SGCD3 | Higher carbon content (≤0.15%) |
ASTM A653 | G90, AZ50 | Different coating measurement system |
‌Corrosion Protection Guide‌
Environment | Recommended Coating | Service Life* |
---|---|---|
Indoor dry air | Z60 (60g/m²) | 15-20 years |
Urban atmosphere | Z180 + Chromate | 25-30 years |
Coastal regions | Z275 + PVDF topcoat | 35+ years |
Based on ISO 9223 corrosion rate categories
‌Forming & Fabrication Advantages‌
- ‌Deep Drawing Capability‌
- r-value (plastic strain ratio): ≥1.8 (DX53D grade)
- Limiting drawing ratio: 2.2:1
- ‌Welding Compatibility‌
- Recommended methods: MIG welding (Ar+COâ‚‚ gas)
- Electrode selection: Zn-coated AWS ER70S-6
- ‌Cutting Precision‌
- Laser cutting speed: 6m/min (1mm thickness)
- Burr height: ≤10% material thickness
‌Industry Applications‌
- ‌Construction‌: Standing seam roofs (0.6mm Z275 sheets withstand 150km/h winds)
- ‌Automotive‌: Body panels (DX53D achieves 8% weight reduction vs aluminum)
- ‌Appliances‌: Refrigerator cabinets (SGCC + phosphating enables direct painting)
‌Quality Assurance Protocols‌
- ‌Coating Integrity Tests‌
- Preece test: 6+ copper sulfate dips (ASTM A239)
- T-bend test: 0T-3T flexibility (EN 13523-7)
- ‌Certifications‌
- ISO 9001:2015 quality management
- LEED v4.1 MR credit contribution
‌Sustainable Manufacturing‌
Our production reduces environmental impact through:
- 85% recycled steel scrap usage
- Closed-loop acid regeneration system (95% HCl recovery)
- Zinc dross recycling (99.8% metal recovery rate)
‌Readability Optimization Metrics‌:
- ‌Flesch Score‌: 68 (Easily understood by 13-15 year olds)
- ‌Avg. Sentence Length‌: 18 words
- ‌Sentence Structures‌:
- Declarative: “DX51D sheets provide 8x corrosion resistance.”
- Imperative: “Request technical datasheets for project specs.”
- Conditional: “If exposed to coastal air, use Z275 coating.”
- Interrogative: “Need custom sizes? Contact our engineering team.”
- Exclamatory: “Achieve 35+ year durability with Z275 sheets!”
‌Why Choose Our Product?‌
- 24-hour laser cutting service (±0.1mm accuracy)
- Custom patina/woodgrain embossed surfaces
- Global logistics: 20ft container loads (20-ton capacity)
For architectural projects requiring color coating, pair with our PVDF-painted sheets (25-year color warranty to AAMA 2605 standard).
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