AZ50 GalvalumeĀ® Steel Sheet: Technical Specifications & Industrial Applicationsā
āMaterial Definitionā
AZ50 GalvalumeĀ® is a cold-rolled carbon steel substrate coated with an aluminum-zinc-silicon alloy (55% Al, 43.4% Zn, 1.6% Si) via continuous hot-dip process. Compliant with āASTM A792/A792Mā and āEN 10346 (DX51D+AZ)ā standards.
āKey Parametersā
- āCoating Weightā: 150 g/m² (AZ150 equivalent, 0.50 oz/ft² total both sides)
- āCoating Thicknessā: 20-27 μm (varies with surface profile)
- āBase Steel Thicknessā: 0.3-2.0 mm (commercial grades)
- āTensile Strengthā: 270-500 MPa (dependent on substrate grade)
āTechnical Advantagesā
- āCorrosion Resistanceā:
- 2-6x superior to G90 galvanized steel in salt spray tests (1,500-2,500 hrs to red rust)
- Self-healing properties via sacrificial Zn and AlāOā barrier formation
- āThermal Stabilityā:
- Sustains 315°C continuous service (Al-Si eutectic protection)
- Reflectivity: 80% solar radiation (reduces heat absorption)
- āMechanical Performanceā:
- Elongation: 15-25% (ASTM A370)
- Microhardness: 80-120 HV (coating layer)
āManufacturing Processā
- āSurface Preparationā:
- Alkaline cleaning (pH 10-12) ā Acid pickling (HCl 15%) ā Fluxing (NHāCl)
- āCoating Applicationā:
- Molten alloy bath: 600-620°C immersion ā Air knife control (coating uniformity ±5%)
- āPost-Treatmentā:
- Chromate-free passivation (Ti/Zr-based) ā Oiling (C5-C8 anti-fingerprint)
āApplication Matrixā
ā1. Architectural & Constructionā
Component | Specification | Performance Benefit |
---|---|---|
Roofing Panels | 0.4-0.7mm AZ50 + PVDF coating | 40-year warranty in C5 environments |
Wall Cladding | 0.5-1.2mm AZ50 with stucco emboss | 90% reflectivity reduces HVAC load |
Garage Doors | 0.8-1.5mm AZ50 + polyester finish | Impact resistance: 10J (ISO 6603) |
ā2. Automotive Engineeringā
- āExhaust Systemsā:
- 1.0-2.0mm AZ50 with Aluminized topcoat
- Thermal cycling resistance: -40°C ā 650°C (1,000 cycles)
- āFuel Tanksā:
- 1.5mm AZ50 + internal polymer lining
- Corrosion warranty: 15 years (NACE TM0172 compliant)
ā3. Appliance Manufacturingā
- āHVAC Componentsā:
- 0.6-1.2mm AZ50 with smooth finish
- Condensate resistance: pH 2-12 exposure
- āMicrowave Cavitiesā:
- 0.8mm AZ50 + IR-reflective coating
- EMI shielding: 60-80 dB (1-10 GHz)
ā4. Agricultural Infrastructureā
- āPoultry Housingā:
- 0.7mm AZ50 with antimicrobial coating
- NHā corrosion resistance: <1μm/year loss
- āGrain Silosā:
- 2.0mm AZ50 structural panels
- Abrasion resistance: 500+ Taber cycles (CS-10 wheel)
āComparative Performanceā
Property | AZ50 GalvalumeĀ® | G90 Galvanized |
---|---|---|
Coastal Corrosion Life | 25-40 years | 8-12 years |
Thermal Conductivity | 25 W/mĀ·K | 50 W/mĀ·K |
Paint Adhesion | Class 1 (ASTM D3359) | Class 2 |
Cost Premium | 15-20% | Baseline |
āQuality Assuranceā
- āCoating Inspectionā: XRF testing (Zn/Al/Si ratio control ±1%)
- āFlatness Toleranceā: ā¤1.5mm/m (EN 10130)
- āCertificationsā:
- LEED-compliant (recycled content ā„25%)
- FM Global Approved (Class 1 Fire Rating)
Available in coil (ID 508/610mm) or pre-cut sheets (ā¤12,000mm length). Custom patina finishes (weathered/Cor-Ten appearance) available for architectural applications.
Note: AZ50 GalvalumeĀ® is a registered trademark of BIEC International Inc. Consult datasheets for specific chemical exposure limitations.
Product Parameters
Product Name | AZ50 Galvalume Steel Sheet |
Thickness | 0.12mm-6.00mm |
Width | 600mm-1500mm |
Length | 1m-12m, Support Customization |
Standard | AISI, ASTM, DIN, JIS, GB, JIS, SUS, EN, etc. |
Thickness of Aluminum Zinc Coating | 30-185g/m² |
Content of Al-Zn Coating | Ā Al: 55%, Zn: 43.5%, Si: 1.5% |
Chemical Composition
Al | Zn | Si | Fe | Cu | Cd | Pb | Sn | Ni | Close Cr |
55-58 | 41-43 | 1.5-2 | 0.25 | 0.03 | 0.05 | 0.01 | 0.05 | 0.05 | 0.05 |
Mechanical Properties
Grade | Yield Strength MPaā„ | Tensile Strength MPaā„ | Elongation A%ā„ |
DX51D Z/ZM/AZ/AM | 240-380 | 270-500 | 22 |
DX52D Z/ZM/AZ/AM | 140-300 | 270-420 | 26 |
DX53D Z/ZM/AZ/AM | 140-260 | 270-380 | 30 |
DX54D Z/ZM/AZ/AM | 120-220 | 260-350 | 36 |
S220GD Z/ZM/AM | 220 | 300 | 20 |
S250GD Z/ZM/AZ/AM | 250 | 330 | 19 |
S280GD Z/ZM/AM | 280 | 360 | 18 |
S300GD A/AM | 300 | 380 | 18 |
S320GD Z/ZM/AM | 320 | 390 | 17 |
S350GD Z/ZM/AZ/AM | 350 | 420 | 16 |
S450GD A/AM | 450 | 480 | 15 |
S550GD Z/ZM/AZ/AM | 550 | 550 | – |
Galvanized Surface Selection
Type of Coating | Recommended Coating Weight |
Aluminum-zinc Alloy | 30/40/50/60/75/90/100/150 |
A: Coating quality50g/ć”,approximately equal to the coating thickness13.3pm |
Project | Classification | Symbol |
Type of Coating | Aluminum-zinc Alloy | AZ |
Surface Finish | Conventional Sequins | R |
Minimize Sequins | M | |
Skin Through | S | |
Surface Treatment | Chromate Passivation | c |
Non-chromate Passivation | C5 | |
Chromate Passivationoiling | CO | |
Chromium-free Passivationoiling | CO5 | |
Anti-fingerprint | N | |
Chromate-free/Anti-fingerprint | N5 | |
No chromate high weather resistance fingerprint | NW | |
Oil filling | 0 | |
No treatment | U |
Material Comparison
Chinese Standard | European Standards | American Standard | Japanese Standard |
DC51D+AZ | DX51D+AZ | CS Type B, Type C | SGLCC |
DC52D+AZ | DX52D+AZ | DS | SGLCD |
S250GD+AZ | S250GD+AZ | 255 | – |
S300GD+AZ | – | – | – |
S350GD+AZ | S350GD+AZ | 345 | Class1 SGLC490 |
S550GD+AZ | S550GD+AZ | 550 | SGLC570 |